April 17, 2021
Currently, leading companies need to invest in their business wisely and intelligently in order to increase their production of small and medium series mechanical parts and consequently increase their turnover. But in which direction to direct your investments?Officine Meccanucci Marcucci decides to move towards innovation through the creation and consecutive start-up of its computerized numerical control machine park, or rather the famous CNCs that have been enjoying enormous success in recent times.
But it's not enough just to have excellent machinery, you also need to know how to use them, and one of the services that the Marcucci Mechanical Workshops offers its customers is also the possibility of creating prototypes through the processing of the single piece designed on a drawing for the satisfaction of the buyer. according to your needs.
We create and give birth to the new mechanical component!
Lathes, milling machines, grinding machines, numerically controlled slotting machines are machines equipped with a numerically controlled computer that coordinates and controls the movements of a machine tool in such a way as to make them execute predefined trajectories on specific axes, starting from the classic movement two axes defined movement X, Y up to our fleet of five-axis movements.
Officine Meccaniche Marcucci performs turning, milling, grinding and lapping of the single piece to the medium series, the operator who deals with the management of these numerical control and traditional machines for the processing of mechanical parts of small and medium series, will set the coordinated on the basis of the single piece machining project designed according to a drawing commissioned to us, communicates with the machine itself, creates the prototypes and creates the mechanical component made to design in small and medium series.
The main metals that Officine Meccaniche Marcucci processes and models are materials such as alloy steels, construction steels, stainless steels, all types of anticorodal aluminum, ergal aluminum, 11s aluminum to the most versatile materials such as brass and bronze up to use for some specific uses polyamide plastic materials such as akulon or omniamid with pvc up to using technopolomers such as peek to be worked through operations of turning, milling, grinding and lapping of the single piece or in small and medium series
What distinguishes the numerically controlled machines from each other as already mentioned is the number of axes each machine has available and are classified as X, Y, Z, C which exactly corresponds to width, height and depth.
As the administrator Marcucci explains, the axes regulate the inclination and movement of the tool with respect to the work surface. At Officine Meccaniche Marcucci we find the following CNC machining centers for prototyping and the creation of new components:
· 3 axis CNC machining center: corresponded by the total movement in height, length and depth
· 4-axis CNC machining center corresponding to the total movement in height, width and depth with the rotation of the workpiece or tool.
5-axis CNC machining center matched by the complete movement of the head and table machining all the complete surfaces of the piece.
To work with a CNC machine for prototyping and the birth of new models made to design on the processing of the single piece, the customer's drawings are provided to our work team, the coordinates are entered on the machine and then the tools are assembled, necessary for the processing of the prototype and we start the creation of the new mechanical component through processes of turning, milling, grinding and lapping of the single piece to the piece in small and medium series.
In addition, our operators supervise the process and intervene in the event of modifications or for the improvement of the piece itself worked on a drawing in small and medium series.
Once the prototype is ready, we move on to the verification and quality control of the piece through a careful view of the drawings and control in the metrology room.
Projects commissioned by customers and then in case it is necessary to move on to the subsequent work phases for the production of mechanical components in small and medium series.
As already mentioned, the Marcucci mechanical workshops offers the possibility, through their CNC machines, to create mechanical parts made from drawings in small and medium series, which is defined as prototyping.
Marcucci has given the meaning of prototyping as the process of designing a component made to a design of the single piece never made before, which meets the customer's particular requests, this is because we like challenges and we always get involved when it is about creating something new and innovative, precisely because thanks to the prototyping and design processing of the single piece it is possible to test the physical functions, test, modify and continuously improve the prototype in order to start the serial production of the new component made to design in small and medium series.
For us, precision is everything, in fact all of our new components made to design in small and medium series are created thanks to processes of turning, milling, grinding and lapping of the single piece with high-tech CNC machinery and their production is far from the normal industrial standards and can be made with different shapes and materials, they can be used in different production or product sectors, to name a few where Officine Meccanucci collaborates are the general mechanics sector, naval sector, earth moving sector, hydraulic sector, medical sector , sector of the food and packaging industry, packaging. All the prototypes of new components made with our CNC machines respond to specific requests on the design processing of the single piece where the quality and actual feasibility are assessed to be entered throughout the production process.
Officine Meccanucci Marcucci avails itself of the support of specific CAD / CAM software for processing, CAD software and similar for simple design
We use for the prototyping and the birth of new mechanical components of small and medium series to a feasibility study on the processing of the single piece together with the customer who requested it to give him our complete attention to detail.
Officine Meccanucci Marcucci will be able to give you what you need because one of our company philosophies is precisely to grow and innovate thanks to the continuous challenges that are proposed to us!
